6 Benefits of Custom Sheet Metal Services

Companies in Rockledge, Florida, often face manufacturing challenges that they can resolve using custom sheet metal fabrication. Today’s advanced technology can fabricate custom sheet metal forms with enhanced efficiency, minimizing waste and improving production time. Reputable sheet metal fabricators can work with various metals to custom make sheet metal forms and parts. Read on to learn the six benefits of customer sheet metal services.

Enhanced Customization

You can’t always find the metal part you need in stores or online. Customization is a key reason professionals in various industries prefer custom sheet metal fabrication. Furniture manufacturers, utility companies and the automotive industry are a few that use it on a regular basis.

This fabrication process is also of immense value in the medical industry, where they use sheet metal to create parts for medical devices, custom hospital beds and more. Custom sheet metal fabrication lets you choose the design and material of the part you need. Enhanced customization allows you to easily bypass numerous manufacturing challenges.

Time Efficiency

To be successful in any line of business, you need to meet deadlines and deliver on your promises to customers. Custom metal sheet fabrication is time efficient, using technologies like computer-operated plasma systems to easily customize forms for the project at hand. This benefit of improved time efficiency and accuracy can lead to greater levels of customer satisfaction.

Lighter Parts

A fabricator can create custom sheet metal from a variety of metals, including aluminum or manganese steel, both of which are lightweight. You can choose the metal to best fit your project based on durability, weight and price. Parts manufactured using sheet metal fabrication tend to be much lighter than parts using other processes. As a result, those lighter parts translate to reduced transportation costs and higher profit margins.

Durability

Sheet metal also comes with the benefit of being extremely durable and reliable. Moreover, because it’s resistant to heat and corrosion, you can build products that withstand the test of time.

The use of sheet metal is common in the roofing industry in both residential and commercial settings due to its durability and ease of installation. For professional roofing contractors, sheet metal is the easiest type of roofing material to install. The sheets of metal form a solid and aesthetically appealing roof.

You can also use it to create custom gutters. And some people use sheet metal to create decorative pieces to go on exterior doors and windows.

When applied to roofs, you can coat metal made from sheet metal fabrication with a special finish that decreases the amount of heat that the roof absorbs. As a result, the home stays cooler and you reduce energy bills.

Ease of Use

Since you can customize parts made from sheet metal according to your exact specifications, installing them is easy. The sheet metal can be formed in just about any manner to complement the task at hand. HVAC professionals also benefit greatly from custom sheet metal services because it allows them to custom fabricate ductwork that’s well-suited for the existing design and structure of a building. This doesn’t only improve the installation of ductwork. It also makes the ductwork easier to service during routine inspections and regular HVAC maintenance.

Increased Compatibility

Shelves are often stocked with sheet metal forms designed to work with standardized parts. However, a large portion of today’s manufacturers require custom forms to complement their production processes. Custom sheet metal fabrication gives you easy access to whatever type of part you need.

Having easy access to custom and compatible parts allows companies to expedite their manufacturing processes. It also enables them to perform maintenance and repair work quickly. All of this results in high levels of productivity, increased profits, and more satisfied clients.

At Merritt Island Air & Heat, we specialize in custom sheet metal services. Contact us at (321) 392-6564 to learn more about the benefits of custom sheet metal fabrication.

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Metal fabrication refers to the process of using raw metal materials to create parts and structures. This process involves cutting, welding, burning, fabricating, machining, forming, and assembling all the parts to form a final metal product.

One can fabricate metals for various needs and projects, including heavy machinery and equipment and hand railings. You can also use metal fabrication to create unique cutlery and hand tools.

People sometimes avoid custom products because of their higher price tags. Instead, they opt for stock products since they’re cheaper and are always readily available for shipping. These stock products also have established designs that any manufacturing industry can produce quickly.

However, if you want quality, adaptability, longevity, and durability, then you can engage a metal fabrication shop to get your custom sheet metal fabrication. Metal fabrication shops also come in handy for complicated projects that need several metals and different metal shapes.

Here are the five benefits of custom metal fabrication:

Fast and Efficient Custom Metal Work

In most cases, the manufacturing industry can produce a single metal part in various ways using two or more processes. But with custom metal fabrication, you can only select among the many options the optimum fabrication process. This optimum process provides fast and efficient custom metalwork. 

An example is the gear manufacturing process. It involves several processes, including powder metallurgy, forging, Computer Numerical Control (CNC) machining, and lathe machining.

Using custom metal fabrication, the fabricator will only go for the manufacturing process that will speed up the production time and suit the requirements perfectly, thus increasing speed and efficiency.

Besides choosing the optimum process among the rest, reducing the time it takes to move to the next process is another way to improve efficiency when making custom metal fabrication pieces.

Ensure your sheet metal forms are compatible with all the trays used in different processes. This compatibility will enable you to use the same tray in each manufacturing process without moving the metal parts. It will also save you time used in loading all the parts to the next finishing process.

Experience a Higher Level of Design Standards

Custom metal fabricators are experts with professional knowledge and understanding of their work. They have the experience and the necessary skills to develop something unique and extraordinary from a hand drawing or sketch.

Their expertise shows in everything they touch. For these reasons, their clients get to experience a higher level of design standards.

The custom sheet metal fabrication process has four major stages. 

• Stage 1: Designing phase: In this stage, you (the client) go to the fabrication shop and explain what you want as the expert draws it. Instead of hand-drawn sketches, other experts opt for CAD (Computer-Aided Design) software

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• Stage 2: Forming: A deep-drawn piece is formed into the shape of the desired product. This process is done with the utmost attention. Any mistake can result in a low-quality product that doesn’t meet the client’s preferences. Thus, the entire process has to be repeated all over again.

• Stage 3: Assembly: This step involves bringing together the multiple parts and assembling them to form the finished product that meets the customer’s requirements.

• Stage 4: Finishing: The finishing stage involves inspection for defects and imperfections. Here, the finished product is quality-checked to ensure it meets quality standards.

  If you will be using your custom product in an outdoor setting, it is recommended to do a coating of rust-proof paint to prevent corrosion.

Sometimes you’ll have ideas that require a specific unique metal design, but you can’t get it in stock manufactured metals. That’s where custom metal fabrication comes into play.

Go to experienced fabricators like Midland Metal Works, and they’ll make a high-level design according to your customization needs. With custom metal fabrication, you can explore different form patterns and have them made for you.

Receive a Product That’s Exactly What You Want

It’s almost impossible to get all the metal parts you need for a specific project from a store.  Also, not all parts will work for your projects. Realizing this early will save you more time than you can imagine.

With a fabrication shop that deals with customization, you’ll get exactly what you want. As a client, you get to decide what metal to use, the design, and what the final metal part will look like. 

The fabrication shop will then customize these parts, ensuring all your design and customization preferences are adhered to. After all, isn’t that why you opted for customization?

The experts can fabricate all the metal parts to your preference—for uniqueness in your work. Additionally, working with the fabrication shop allows you to discuss your project details that require metal customization with the experts so you can get professional advice.

Opportunity to Use Less Costly Materials

Mass production can be more cost-effective than custom-manufacturing a single product. Even so, there are some approved ways you can use to pay less and still get custom metal parts.

Visiting the metal fabrication companies yourself can save you some production costs. Most metal fabricators have an excellent relationship with the metal providers and manufacturers of other materials you may need.

This excellent working relationship can get these custom metal fabricators a good deal on the custom materials that you require. Thus, you can probably pay less for these materials.

Additionally, you get to purchase only the top-quality materials, finished to high standards, which most shops don’t have because they’re too pricey. 

It’s not always a guarantee that you will get cheaper deals from the retail stores near you. So, before settling for one, do proper research on the prices of the metals you need, then compare them with your budget.

Compatibility to Suit Your Needs

Customizing metal sheet fabrication will indeed give you component compatibility for the customized parts. This is because all the metal parts are custom-fabricated and designed to meet particular specifications. 

In custom metal fabrication processes, certain factors are crucial and must be considered. They include dimensional fit, chemical surface reactions, and friction between two metal parts.

For instance, when fabricating an insulation ring and a boiler cylinder, you must ensure that the ring’s inner diameter matches both the cylinder’s outer diameter and its inner lid’s diameter.

Stock product manufacturing only offers the option to select the closest ring size that would fit. On the other hand, a custom metal fabrication process would only allow production with specific dimensions, ensuring compatibility.

Additional Read: Desirable custom furniture personalized for your home or business

Choose Custom Metal Fabrication Today with Midland Metal Production

Custom metal fabrication can save you money and time on getting the required parts for your job. Even when you’re unsure what your project requires, the metal fabrication experts can always give you the necessary information and develop something unique for your project.

Additionally, you get high-level designs that are exactly what you wanted and compatible with the other parts. Not forgetting the metalwork will be efficient and less costly.

Have you been thinking of making custom metal products? Midland Metal Products are the experts for all your custom metal fabrication needs. With over 90 years of experience in metal fabrications, you can expect nothing but quality and timely work. Get in touch with us, and let’s work together to give you what you deserve.